Today’s heavy-duty industrial electrical devices are in requirement of varied voltage levels giving rise to the necessity of a solution that articulate the electrical supply accordingly. Here is where a dc to dc, where dc stands for Direct Current, converter comes in play. Therefore, to dive deeper into this realm we need to understand what exactly a dc-to-dc converter is. A dc-to-dc converter is nothing but a simple electro-mechanical component or an electronic circuit that converts one voltage level to another where power levels range from very low to very high. Thus, it is an important element for any electrical or electronic device having a requirement of varied voltage levels for its various sub-components to function smoothly. Almost every portable electronic device that we use today on a daily basis and are familiar with like laptops, cell phones etc. make use of dc-to-dc converters for their smooth functioning. A much more rugged version commonly known as rugged dc dc converter come into play when heavy-duty industrial electronics are considered.
As they are a more durable version, these converters used in industrial applications thus enabling the device to withstand extreme conditions and a harsh environment. They optimize as per the conditions in which they will function, often constructed in a heavy industrial-grade casing structure. The dc-to-dc converters are generally functions in two forms: step-down and step-up where the step-up concept is utilized more in case of rugged dc-to-dc converters. Almost every industry today relies on custom power product solutions to satisfy their fluctuating voltage requirements and companies across the world have come up with their custom solutions. An ideal dc-to-dc converter used in various small-scale devices utilizes the electronic conversion method commonly known as the switching technique that is nothing but the method of storing input energy temporarily and releasing that energy as output on a different voltage while a rugged industry grade converter also utilizes the electro-chemical and electro-mechanical conversion methods.
The rugged versions of the dc-to-dc converters are in utilization across industries spanning form railways, heavy duty manufacturing facilities, armories, shipping industries etc. Almost every electronic component has different levels of voltage requirements that are often different from the power supplied. Then problems like extreme functioning conditions further hinder the usage of common every day converters utilized in the same. A rugged dc dc converter is made in a railway grade encasing with high durability and reliability considering the conditions in which they will function. They often feature with an ultra rugged design and conformal coating. They have a high range of voltage functioning, often higher than their everyday-counterparts enabling them to function in heavy-duty and complex machinery. They are constructed in custom-made encasings adhered to by various industrial solutions firms.
Thus, we can conclude that custom power products are an integral part when industrial application is considered as common and everyday used dc-to-dc converters cannot function ideally in similar conditions leading to failure in functioning of various key components which may in-turn hamper a larger, more complex process at play. In order to avoid such mishaps, it is advisable to adapt custom-made products suitable according to the use and voltage grade of the component concerned to ensure that the entire process is in streamline and hamper-free.